Lubricant Oil
Formulation R&D
Custom formulation of all lubricant oil products — from petrol and diesel engine oils to industrial gear oils, hydraulic fluids, compressor oils, metalworking fluids, and specialty lubricants. We develop products across API Group I through Group V base stocks to meet your target grade, performance standard, and cost structure.
- Engine oils — API SN, SP, CF, CH-4, CK-4 grade petrol and diesel formulations
- Gear oils — automotive GL-4 / GL-5 and industrial SAE 80W-90, 85W-140, 75W-90
- Hydraulic oils — HLP, HVLP, HM grades; ISO VG 32, 46, 68
- Compressor oils — rotary screw, reciprocating, DAA/DAB/DAC classification
- Turbine and spindle oils — ISO VG 32–100, demulsibility optimised
- Cutting and metalworking fluids — neat, soluble, and semi-synthetic
- Synthetic lubricants — PAO, ester, and polyalkylene glycol-based products
- Transformer oils, brake fluids, DEF, and specialty products
Grease Formulation
All Types & Grades
We formulate all major grease types using optimised saponification chemistry, correct base oil selection, and precisely dosed additive packages. Every formulation includes complete NLGI grade control, drop point optimisation, and ASTM test data. Process SOPs are provided for commercial production scale-up.
| Grease Type | Drop Point | NLGI Grade | Key Application |
|---|---|---|---|
| Calcium Soap | 80–100°C | 1–3 | Chassis, water-contact |
| Lithium Soap | 180–200°C | 0–3 | Multi-purpose, automotive |
| Lithium Complex | 260°C+ | 1–3 | High-temp, heavy industry |
| Calcium-Li Complex | 280°C+ | 2–3 | Mining, construction |
| Aluminium Complex | 250°C+ | 1–3 | Rolling mills, marine |
| Red Gel (Clay/Silica) | Non-melt | 1–2 | Chains, open gear |
| Silica / Bentonite | Non-melt | 1–3 | Dielectric, HT electric |
| Food-Grade | Per NSF H1 | 1–2 | Food & beverage |
Additive Package
Development
We don't just blend commercial additive packages — we understand the chemistry from first principles and design custom packages from individual additive components. This allows us to create cost-competitive treat systems that match API and BIS performance standards while significantly reducing your per-litre or per-kg additive cost compared to sourcing from Afton, Lubrizol, or Infineum.
- ZDDP (Zinc Dialkyl Dithiophosphate) — primary anti-wear, AW/EP and antioxidant functionality
- PIBSI (Polyisobutenyl Succinimide) — ashless dispersant for soot and deposit control
- OCP / PMA — viscosity index improver for multigrade lubricant formulation
- ADPA / Phenolic — high-temperature antioxidant systems for oxidation control
- Ca / Mg Sulfonate — metallic detergents for TBN management and acid neutralisation
- MoDTC (Molybdenum Dithiocarbamate) — friction modifier for fuel economy grades
- PMA-type pour point depressants and cloud point improvers
- Silicone and non-silicone antifoaming agents — dosage optimisation
- EP additives (sulphur-phosphorus type) for gear oil and grease packages
- Rust inhibitors, metal passivators, and yellow metal compatibility agents
Product Testing
& Quality Control
Comprehensive ASTM and BIS protocol testing of lubricant oils, greases, base oils, and additive components. We conduct raw material incoming QC, in-process batch testing, and finished-product specification verification — with full written test reports for every analysis.
Plant Setup &
Manufacturing Consultancy
End-to-end consultancy for setting up lubricant blending plants and grease manufacturing plants. From feasibility and layout design through equipment selection, installation supervision, process commissioning, and manpower training. We also supply pilot-scale grease manufacturing units (200–540 kg) for startups and R&D operations.
- Lubricant oil blending plant design — layout, equipment, blending technology, SOPs
- Grease manufacturing plant — saponification reactor, stirrer, chiller, filtration systems
- P&ID, process flow diagrams, and automation specification
- Raw material storage design, handling systems, and safety protocols
- Quality control lab setup — equipment selection, ASTM testing protocols
- Scale-up from lab formulation to pilot and commercial batch
- Manpower recruitment — R&D chemists, lab technicians, plant operators
Pilot-Scale Grease Plant Units Available for Sale:
Manufacturing Process
Optimisation
We study your existing blending or grease-cooking process end-to-end — analysing saponification temperatures, addition sequences, mixing times, batch cycle durations, and yield outcomes — and then deliver a documented optimisation plan that reduces cost-per-kg, rework rates, and batch-to-batch inconsistency.
- Saponification temperature profile and hold-time optimisation
- Additive addition order and blending sequence redevelopment
- Yield improvement — reducing saponification shrinkage and waste
- Batch-to-batch consistency analysis and corrective SOP development
- Contamination root cause analysis and prevention protocols
- Product rework assessment — recovering off-spec batches
- Cost-per-litre / cost-per-kg reduction through formulation redesign
- Existing product reformulation — improving performance or reducing cost
Regulatory &
Compliance Support
Full documentation and regulatory advisory support for BIS certification, API grade compliance, ACEA specification alignment, and OEM approvals. We prepare all technical documentation required for domestic market certification and export market compliance in UAE, Nepal, and Bangladesh.
