Setting up a lubricant blending or grease manufacturing plant requires more than buying equipment. The right reactor, temperature control, milling procedure, and plant layout determine whether you produce consistent in-spec product — or spend two years troubleshooting. We provide complete consultancy from concept through first commercial batch.
Capex ranges are estimates based on Indian equipment sourcing as of 2024. Final costs depend on equipment specification, site preparation, and location. We assist with vendor quotation and evaluation.
We advise on the technical requirements that inform regulatory compliance — fire safety distances, solvent storage limits, effluent handling — but we do not handle the regulatory application process itself.
We can connect you with consultants who specialise in factory licensing and PCB compliance in your state. We do provide all technical documentation that a fire NOC or factory licence inspector would require about the manufacturing process.
Calcium soap grease is the most forgiving to produce and requires the simplest equipment. The minimum viable setup: a 200 kg jacketed reactor (electric or steam heated), a drum filter or bag filter, a basic hand-operated filling station, and a penetrometer for QC.
Total equipment cost for a minimal 200 kg setup sourced from Indian fabricators can be as low as ₹25–35 lakh — excluding site preparation and electrical work. The production SOP we provide is calibrated to make consistent calcium grease on even the simplest reactor.
Tell us about your planned products, target output, site size, and capital budget. We will give you an honest assessment of what is achievable and at what cost.