Service 01 · Every Category · Every Grade · Every Specification

Lubricant Oil
Formulation R&D

The most comprehensive lubricant oil formulation service in India — covering every product category from API SP engine oils to food-grade white mineral oil, PAO synthetics to biodegradable esters, hydraulic fluids to transformer oils. If it lubricates, insulates, or protects — we formulate it.

50+
Oil Product Types
8
Industry Sectors
Group I–V
All Base Oil Groups
API SP
Latest Engine Spec
All Product Categories

Every Lubricant Oil
We Formulate

Below is our complete product scope — every oil type, grade, and specification we have formulated. If your product is not listed, contact us — the probability we can formulate it is very high.

Product TypeGrades / VariantsSpecificationKey Requirements & Notes
A · AUTOMOTIVE ENGINE OILS
Petrol Engine Oil — MineralSAE 20W-50, 15W-40, 10W-40, 10W-30, 5W-30, 5W-20API SP/SN+/SN/SM/SLBIS IS 13656Passenger car and light commercial vehicles. ZDDP AW, PIBSI dispersant, calcium sulfonate detergent, ADPA antioxidant. Formulated with Group I/II mineral base.
Petrol Engine Oil — Semi-Synthetic5W-30, 5W-40, 10W-40API SP/SN+ACEA A3/B4Group II/III blend. Improved low-temperature and oxidation performance vs mineral. HTHS ≥3.5 mPa·s requirement met. Fuel economy claims need MoDTC or GMO friction modifier.
Petrol Engine Oil — Full Synthetic0W-20, 0W-30, 5W-30, 5W-40, 0W-40API SPACEA A5/B5ILSAC GF-6Group III or PAO/ester base. LSPI protection (required for API SP). Ultra-low SAPS additive system. HTHS ≥2.6 mPa·s for C2, ≥3.5 for C3. OEM approvals possible (MB 229.5, VW 504/507).
Diesel Engine Oil — Light Duty15W-40, 10W-30, 5W-30API CF/CH-4BIS IS 13656Light trucks and SUVs with diesel engines. High TBN (10–12 mg KOH/g). Compatible with Euro IV emission systems.
Diesel Engine Oil — Heavy Duty15W-40, 10W-30, SAE 40API CI-4/CJ-4/CK-4ACEA E6/E7/E9Trucks, buses, construction machinery. Low-ash formulation for EGR/DPF compatibility (CJ-4+). Soot dispersancy critical. TBN 9–13 mg KOH/g. Shear stable OCP required.
CNG / LPG Engine Oil15W-40, 20W-50, SAE 40Custom CNG specGas engines run hotter and leaner — higher oxidation stress, no fuel dilution. High TBN (12–16 mg KOH/g) to neutralise nitric acid formation. Extended antioxidant system. Low sulfur ZDDP preferred.
Two-Stroke Petrol (Air-Cooled)2T straight gradeAPI TCJASO FDMotorcycles, scooters, generators. Low ash (must combust cleanly). Lubricity agents critical — no sump, oil burns with fuel. Mixing ratio 25:1 to 50:1.
Two-Stroke Petrol (Water-Cooled)2T premix / injectionAPI TCNMMA TC-W3High-performance water-cooled engines, outboard motors (TC-W3). Rust inhibition critical for wet environment. Castor oil component optional for racing variants.
Four-Stroke Motorcycle Engine Oil10W-30, 10W-40, 20W-50JASO MA/MA2API SNWet clutch compatibility critical — no friction modifiers that would cause clutch slip. JASO MA2 is stricter. High shear stability for gearbox lubrication (shared sump).
Racing / High-Performance Engine Oil0W-40, 5W-50, 10W-60, SAE 50Race-specificExtreme high-temperature stability. High ZDDP treat rate. PAO/ester base for maximum film strength. HTHS >5.0 mPa·s. No regulatory low-SAPS restrictions.
Marine Engine Oil — InboardSAE 40, 15W-40API CFMIL-L-2104Diesel inboard engines. Excellent rust inhibition. High TBN for salt water environment. Alkalinity reserve for corrosive blowby gases.
Outboard Engine OilTC-W3, 2-strokeNMMA TC-W3Water-cooled outboard motors. Water separability. TC-W3 certification required by major OEMs (Mercury, Yamaha, Suzuki).
Aviation Piston Engine OilSAE 50, SAE 60, W100, W120MIL-L-6082SAE J1966Specialty naphthenic mineral oil. Lead scavenging from TEL fuel. No modern friction modifier chemistry. Specific rust inhibitor system required.
B · GEAR OILS
Automotive Manual Gear OilSAE 75W, 80W, 90, 75W-90, 80W-90, 85W-140API GL-4BIS IS 1012Manual gearboxes — yellow metal (brass/bronze) compatible. Moderate sulfur/phosphorus EP. Synchronizer compatibility critical — oil must not cause synchro slip.
Automotive Axle / Differential OilSAE 90, 140, 75W-90, 80W-140API GL-5/MT-1MIL-PRF-2105EHypoid gears. High sulfurized EP required. Yellow metal corrosion balanced with EP performance. Limited-slip differential (LSD) friction modifier required for LSD axles.
Automatic Transmission Fluid (ATF)ATF Type A, Dexron II/III/VI, Mercon V/LV, SP-IVGM Dexron VIFord Mercon LVComplex multi-functional fluid — friction modifier for clutch engagement feel, VI improver for consistent shift quality, rust inhibitor, foam inhibitor. OEM-specific friction characteristics.
CVT FluidCVTF specific gradesNS-2/NS-3Toyota CVTFContinuously variable transmission — metal belt/chain on conical pulley. Anti-shudder friction modifier essential. Extremely low traction coefficient required. OEM specification only.
DCT FluidDCT-specificVW G 052 529PentosinDual clutch transmission. Combines gear oil and ATF requirements. Wet clutch compatibility with precise friction characteristics. Shear stability critical.
Industrial Gear Oil — MineralISO VG 68, 100, 150, 220, 320, 460, 680, 1000, 1500ISO 12925-1 CKC/CKDDIN 51517 Part 3Enclosed gear drives — agitators, conveyors, mills. EP additive for CKD (extreme pressure). Excellent rust and corrosion inhibition. Water separability critical for wet environments.
Open Gear LubricantNLGI 00–1 or heavy fluidAGMA 9005-F16Mining shovels, cement mills, rotary kilns. Highly viscous, adhesive, bitumen or tackifier-based. Diluted with solvent for spray application. Extreme film thickness required.
Worm Gear OilISO VG 220–460AGMA 9005Bronze worm wheel compatibility — cannot use high-sulfur GL-5 type. Phosphorus EP or synthetic ester base with inherent lubricity. Cylinder oil type also used.
C · HYDRAULIC OILS
Hydraulic Oil HLPISO VG 22, 32, 46, 68, 100ISO 6743-4 HLPDIN 51524 Part 2Antiwear hydraulic oil — ZDDP AW additive. Most common industrial hydraulic oil. Good rust and oxidation protection. Compatible with most seal types.
Hydraulic Oil HVLP (High VI)ISO VG 22, 32, 46, 68ISO 6743-4 HVLPDIN 51524 Part 3Wide temperature range operation (mobile equipment, outdoor). VI improver required for VI >140. Shear stability of VI improver critical.
Hydraulic Oil HM (Antiwear, no VI)ISO VG 32, 46, 68ISO 6743-4 HMNo VI improver — for systems where shear stability is paramount and temperature range is fixed.
Hydraulic Transmission Fluid (HV)ISO VG 46, 68ISO 6743-4 HVTractor and mobile equipment universal fluid — combines hydraulic, power steering, wet brake, and transmission functions. Friction modifier for brake compatibility.
Biodegradable Hydraulic Oil — Ester (HEES)ISO VG 32, 46, 68ISO 15380 HEESOECD 301BSynthetic ester base — rapidly biodegradable (>60% in 28 days). For forestry, offshore, inland waterway equipment. Hydrolytic stability critical. Compatible seal materials required.
Biodegradable Hydraulic Oil — Polyglycol (HEPG)ISO VG 46, 68, 100ISO 15380 HEPGWater-soluble polyglycol base. Used where fire resistance and biodegradability both required. Incompatible with mineral oil — system must be thoroughly flushed.
Vegetable Oil Based Hydraulic (HETG)ISO VG 46, 68ISO 15380 HETGRapeseed or sunflower base. Readily biodegradable. Limited upper temperature (oxidation instability above 80°C). Additive system must be ester-compatible.
Fire-Resistant Hydraulic Fluid — HFA1–6% oil-in-water emulsionISO 6743-4 HFAMining and steel industry. Oil-in-water emulsion — >94% water content. Emulsifier and corrosion inhibitor formulation. Compatible with emulsification equipment.
Fire-Resistant Hydraulic Fluid — HFBWater-in-oil invert emulsionISO 6743-4 HFB~60% water content. Better lubrication than HFA. Used in hydraulic presses, die casting, mining. Emulsion stability critical.
Fire-Resistant Fluid — HFC (Water-Glycol)Various viscosity gradesISO 6743-4 HFCWater-glycol mixture. True fire resistance. Used in hot press, die casting, aircraft. Corrosion inhibitor package for ferrous and non-ferrous metals.
D · COMPRESSOR OILS
Rotary Screw Compressor Oil — MineralISO VG 32, 46, 68, 100 (DAA/DAB)ISO 6743-3A DAAISO 6743-3A DABCirculating oil — antiwear, rust, oxidation, foam control. DAA (no EP), DAB (EP). Air-oil separator compatibility. Excellent oxidation stability for extended drain (4000–8000 hrs).
Rotary Screw — Synthetic PAOISO VG 32, 46, 68ISO 6743-3AExtended drain (8000–16000 hrs). High VI, wide temperature range, excellent oxidation stability. Lower carbon deposits on valves.
Rotary Screw — Polyalkylene Glycol (PAG)ISO VG 32, 46, 68ISO 6743-3ALongest drain intervals (16000+ hrs). Miscible with condensate water. Non-sludging. Requires complete seal compatibility check. Not compatible with mineral oil.
Reciprocating Compressor Cylinder OilISO VG 100, 150, 220, 320 (DAG/DAH)ISO 6743-3A DAGTotal loss lubrication — oil contacts compressed air/gas directly. Very high flash point (220°C min). Excellent thermal stability. DAH for applications with moisture contamination.
Process Gas Compressor OilISO VG 100–320Application-specificHydrocarbon gas compression — propane, ethylene, natural gas. Compatibility with specific gas chemistry critical. Some require non-mineral base to prevent gas absorption causing viscosity drop.
Refrigeration Compressor OilISO VG 15, 22, 32, 46, 68, 100DIN 51503ASHRAERefrigerant compatibility critical (HFC, HCFC, NH3, CO2). For HFC refrigerants: POE (polyol ester) base required. NH3 systems: naphthenic mineral or PAO. CO2 (R744): PAG or POE.
Vacuum Pump OilISO VG 68, 100, 150, 220Application-specificVery low vapour pressure required. Excellent oxidation stability. High flash point. Naphthenic or hydrocracked base. Chemical compatibility with process vapors critical.
E · TURBINE OILS
Steam Turbine OilISO VG 32, 46, 68, 100ISO 8068 TSA/TSEASTM D4304Very long service life (5–10 years). Exceptional water separability (demulsibility — ASTM D1401). Oxidation stability (RPVOT >1000 min). No zinc (corrosive to copper alloys in turbine).
Gas Turbine OilISO VG 32, 46ISO 8068 TGA/TGEGE D50TF1Higher operating temperatures than steam. Rust inhibitor for stand-by periods. GE, Siemens, Alstom OEM approvals require specific formulations. MPC (Membrane Patch Colorimetry) varnish test increasingly required.
Combined Cycle Turbine OilISO VG 32, 46ISO 8068 TGEShared lube system for steam and gas turbines. Must meet requirements of both. Extended RPVOT and MPC cleanliness.
Wind Turbine Gear OilISO VG 220, 320Vestas, Siemens, GE approvalsMicropitting resistance critical (slow-speed high-load gears). Excellent water separability (nacelle condensation). FLENDER, Moventas, ZF gearbox OEM approvals. FZG micropitting test required.
Hydroelectric Turbine OilISO VG 46, 68, 100, 150ISO 8068 THFGuide and thrust bearing lubrication. Water contamination resistance. Low pour point for cold startup. Extended drain intervals (5+ years).
Marine Turbine Oil (MIL)ISO VG 32MIL-PRF-17331Naval and commercial marine steam turbines. Meets military specification for salt water corrosion resistance.
F · TRANSFORMER & ELECTRICAL OILS
Transformer Oil — UninhibitedIEC 60296 Grade I, Grade IIIEC 60296BIS IS 335Mineral naphthenic or hydrocracked paraffinic base. Dielectric breakdown voltage >30 kV (new), interfacial tension, low acidity. No antioxidant — oxidation inhibited by sulfur compounds.
Transformer Oil — InhibitedIEC 60296 Grade III, Grade IVIEC 60296BIS IS 335DBPC or DBP antioxidant added (0.08–0.4 wt%). Extended service life. For high-load or sealed-tank transformers. Oxidation stability (ASTM D2440 >164 hrs).
Transformer Oil — RetardantFR3 alternativeIEEE C57.147Fire retardant natural ester or synthetic ester base for high fire-risk locations — data centers, urban substations, tunnels. Fire point >300°C. Biodegradable.
Cable Impregnating OilLow viscosity gradesIEC 60422Very low viscosity for penetration into paper insulation. Very low pour point. High dielectric strength. Excellent gas absorption properties.
Switchgear OilLight gradesIEC 60296Arc quenching fluid in oil-filled circuit breakers. Low viscosity for fast contact movement. High dielectric strength. Good arc decomposition products removal.
Capacitor OilLight naphthenicIEC 60422Very high dielectric constant. Low dissipation factor. Very low pour point. Long service life at elevated temperatures in capacitor windings.
G · METALWORKING FLUIDS
Neat Cutting OilISO VG 10–68 (MH, MJ)ISO 6743-7 MH/MJ100% oil — no water. Maximum lubricity and EP performance. Heavy-duty machining, broaching, gear cutting. Sulfurized, chlorinated (MJ), or phosphate EP additives. High flash point for safety.
Soluble / Emulsifiable Cutting Oil1:10 to 1:50 dilution (ML/MM)ISO 6743-7 ML/MMOil-in-water emulsion — majority water provides cooling, oil provides lubrication. Emulsifier system critical for stable emulsion. Biocide required to prevent microbial growth. Rust inhibitor for ferrous and non-ferrous.
Semi-Synthetic Cutting Fluid3–20% oil in formulation (MK)ISO 6743-7 MKHybrid — small oil droplets in synthetic/water solution. Better cooling than soluble oil, better lubrication than pure synthetic. Biocide, corrosion inhibitor, lubricity additive system.
Synthetic Cutting Fluid (True Synthetic)Oil-free solution (MA/MB)ISO 6743-7 MANo mineral oil — water soluble organic chemicals only. Excellent cooling, transparent (good visibility), easy sump management. Polyglycol or amine-based lubricants. For aluminum, cast iron, steel grinding.
Grinding OilISO VG 10–46, neat or emulsifiableISO 6743-7Very low viscosity neat oils for precision grinding. Excellent lubricity with minimum burn. Special EP chemistry that does not stain aluminum.
Rolling Oil — Cold RollingISO VG 5–22Application-specificSteel strip cold rolling. Very high pressure lubrication. Emulsifiable in water for spray application. Fatty alcohol or ester lubricity. Must burn off completely for annealing — very low residue.
Rolling Oil — Hot RollingDiluted emulsionApplication-specificSteel hot rolling. Water-based emulsion. Rust inhibitor must protect hot steel surface. Heat stability critical (300°C roll surface temperatures).
Drawing & Forming OilISO VG 15–68ISO 6743-8Sheet metal drawing, stamping, deep drawing. Extreme lubrication to prevent galling. Sulfurized fat or chlorinated EP agents for severe duty. Aluminum forming needs non-staining chemistry.
Wire Drawing LubricantDry (soap/lime) or wet (oil/emulsion)Application-specificSteel wire: dry drawing with calcium or sodium soap powder. Copper wire: wet oil-in-water emulsion, no sulfur. Aluminum wire: specific lubricity agents compatible with annealing.
EDM Dielectric OilLow viscosity (ISO VG 5–15)Application-specificElectrical Discharge Machining. Very low viscosity for spark penetration. High dielectric strength. Extremely clean — low aromatic, very low sulfur. Must not conduct electricity.
Honing OilISO VG 10–22Application-specificCylinder bore finishing. Low viscosity for good cooling. Polar lubricity agents for controlled stock removal. Very low residue for easy washing.
Tapping & Threading OilHigh viscosity neatApplication-specificStainless steel, titanium, Inconel tapping. Very high EP (sulfurized lard or chlorinated). Extreme boundary lubrication. Prevents tap breakage.
H · INDUSTRIAL PROCESS & SPECIALTY OILS
Quench OilFast, medium, marquench gradesISO 9950Heat treatment of steel. Controlled cooling rate by viscosity and additive system. Flash point minimum 160°C (safety). Anti-oxidant for high operating temperatures. Accelerated or retarded quench speed as required.
Heat Transfer OilISO VG 22–100DIN 51522Indirect heating systems (FMCG, chemical processing). Maximum operating temperature 280–320°C. Exceptional thermal and oxidation stability. Low vapour pressure at operating temperature.
Paper Machine Oil — Circulating SystemISO VG 46–220ISO 6743-6Wet environment — demulsibility essential. Excellent corrosion protection for steel and non-ferrous. Compatible with paper pulp and white water contamination.
Textile Spindle OilISO VG 5–10IS 493Very low viscosity for high-speed spindle bearings (50,000+ rpm). Excellent mist suppression. Low evaporative loss. Non-staining to textile fibres.
Textile Machine OilISO VG 22–68IS 493Non-staining to fibres and fabric. Low toxicity. Specific anti-wear and corrosion package for textile machinery (rapier looms, knitting machines).
Rust Preventive — Thin Film (Solvent)Type I (ASTM B117)MIL-C-16173ASTM D1748Solvent-based thin film protection. Applied at 5–15 micron film thickness. Wax-based or petroleum sulfonate inhibitors. Humidity cabinet test (ASTM D1748) ≥300 hrs.
Rust Preventive — Heavy FilmType II–IVMIL-PRF-16173Thick wax/grease-based protection for long-term (1–5 year) outdoor or warehouse storage. Peelable or strippable variants. Salt spray (ASTM B117) resistance.
Rust Preventive — Water-BasedSpray or dipASTM D4627Water-dilutable. Flash-off leaves thin protective film. Used for in-process and inter-process protection. Eco-friendly alternative to solvent types.
Slide Way OilISO VG 32–220CINCINNATI P-47/P-50Machine tool slideways. Stick-slip prevention is critical — special fatty acid friction modifier. Adhesive (tacky) additive to prevent throw-off. Cincinnati Machine P-47/50 approval required for major machining centers.
Chain OilISO VG 68–150Application-specificConveyor chains, roller chains. Penetrating ability to reach chain pivot. Adhesive additive for retention. EP additive for heavily loaded chains. High-temperature chain oil for oven/baking chains (PAO or ester base, 200°C+).
Wire Rope LubricantFluid or pasteApplication-specificPenetrating core lubrication and surface protection. High viscosity paraffinic base with tackifier and EP additives. Bitumen-based heavy variants for long-term protection. Mining and crane applications.
Mould Release OilNeat or emulsifiableApplication-specificConcrete formwork, rubber moulding, plastic injection moulding. Must not affect mould finish or product surface. Non-staining, low residue. Silicone-based or fatty acid variants for different substrates.
Penetrating / Releasing OilVery low viscosity (2–5 cSt)Application-specificLoosening seized and corroded fasteners. Capillary penetration through microscopic gaps. Rust converter chemistry. Volatile solvent for rapid drying variant.
I · WHITE MINERAL OILS & SPECIALTY GRADES
White Mineral Oil — Food Contact H1ISO VG 15, 22, 32, 68, 150NSF H1FDA 21 CFR 178.3620Highly refined — no aromatic, no sulfur. For machinery where incidental food contact may occur. NSF H1 registration required. API Group III or highly refined Group II base only.
White Mineral Oil — PharmaceuticalLight and heavy gradesIP/BP/USP gradePharmacopoeialFor direct food/pharma/cosmetic use — laxatives, cosmetic formulations, tablet coating. Meets pharmacopoeial purity standards. Very high UV absorbance test compliance.
White Mineral Oil — Food Grade (H2)Various viscosityNSF H2Used in food processing areas not involving food contact. Similar refinement to H1 but not registered for incidental contact.
Process Oil — Rubber ExtendingNaphthenic or paraffinicASTM D2226Plasticizer/softener for rubber compounding — tyres, seals, rubber goods. Naphthenic for non-polar rubbers (SBR, BR), paraffinic for EPDM. REACH-compliant (no PCA >3%).
Process Oil — AromaticHigh aromatic contentTyre industryTraditionally used in tyre rubber — now largely replaced by TDAE/RAE (lower PCA). Solubiliser and softener for carbon black dispersion in rubber compounds.
Horticultural / Spray OilVery light, water-emulsifiableAgriculturalPesticide carrier oil. Emulsifiable in water. Very low phytotoxicity. Paraffinic mineral or vegetable-based. Must evaporate after application.
J · SYNTHETIC BASE OIL PRODUCTS
PAO-Based Synthetic LubricantVarious viscosity gradesGroup IV basePolyalphaolefin base. Excellent VI (140+), low pour point (<−50°C), exceptional oxidation stability. Formulated with ester co-base for seal compatibility. Used for highest performance engine, gear, compressor, and turbine oils.
Ester-Based Synthetic LubricantDiester, polyol ester gradesGroup V baseDiester (dioctyl sebacate, diisodecyl adipate) for compressor and hydraulic oils. Polyol ester (TMP, NPG, PE esters) for jet turbine, refrigeration compressor, biodegradable hydraulic. Excellent natural lubricity and biodegradability.
Alkylbenzene (LAB) BasedRefrigeration and electrical gradesGroup V baseLinear alkylbenzene as base oil for refrigeration compressor oils (HCFC compatible) and electrical insulating oils. Very high dielectric constant, excellent low-temperature properties.
Polyalkylene Glycol (PAG) LubricantWater-soluble and insoluble gradesGroup V baseCompressor oil (rotary screw, extended drain), gear oil, chain oil (non-mineral). Water-soluble grades for metalworking and food processing. Incompatible with mineral oil — complete flush required when converting.
Perfluoropolyether (PFPE) LubricantUltra-specialty gradesAerospace / semiconductorChemically inert — compatible with oxygen, halogens, strong oxidisers. Used in oxygen compressors, semiconductor manufacturing, space applications. Extremely high temperature range (−60°C to +300°C). Premium pricing.
What We Deliver

From Grade Selection
to Production-Ready Package

Formulation Documents
  • Complete formula — base oil type, group, blend ratio by weight %
  • Every additive: chemical type, function, supplier product name, treat rate
  • Blending procedure — addition sequence, temperatures, mixing protocol
  • Technical Data Sheet (TDS) with all ASTM typical values filled in
  • Safety Data Sheet (SDS/MSDS) — GHS 16-section, Indian regulations compliant
  • QC acceptance protocol for production batches
ASTM Testing
  • Kinematic viscosity at 40°C and 100°C (ASTM D445)
  • Viscosity index (ASTM D2270)
  • Flash point Cleveland or Pensky-Martens (ASTM D92 / D93)
  • Pour point (ASTM D97)
  • Four-ball wear (ASTM D4172) and EP weld point (ASTM D2783)
  • RPVOT oxidation (ASTM D2272), rust (D665), copper strip (D130)
  • TAN/TBN (ASTM D664/D2896), demulsibility (ASTM D1401)
Certification Support
  • BIS IS 13656 — formulated to pass, test data package prepared
  • BIS IS 1012 (gear), IS 335 (transformer) — full documentation
  • API SN / SP / CF / CK-4 — additive system designed to meet limits
  • ACEA A3/B4, E4/E6 — European sequences for export markets
  • IEC 60296 — transformer oil dielectric and oxidation package
  • NSF H1 — food-grade using NSF-approved ingredient list only
IP & Sourcing
  • 100% IP ownership — formula is yours, no licensing retained
  • Additive sourcing: primary + 2 alternative suppliers per component
  • India-based additive distributors preferred for cost and logistics
  • International raw material sources for specialty / Group IV–V bases
  • Reformulation included if any test fails — no extra charge
  • Cost-per-litre calculation at your production volume
Project Case Study

API SP Range — 5 Grades,
One Additive System, 4 Months to BIS

Completed Project · Automotive Engine Oil
API SP / ACEA A3-B4 Range (0W-20, 5W-30, 5W-40, 10W-40, 20W-50) — Rajasthan Manufacturer
A Rajasthan-based lubricant company entering the branded passenger car market needed a full range from 0W-20 to 20W-50 — all carrying API SP and BIS IS 13656 certification. The client was using a commercial additive package that made their selling price uncompetitive. We designed a unified ZDDP/PIBSI/OCP/ADPA/calcium sulfonate system — one additive blend for all five grades, with grade-specific VI improver and pour point depressant adjustments — reducing procurement complexity and achieving better treat-cost economics. All five grades were blended, tested across the complete ASTM suite, and submitted for BIS simultaneously.
BIS Certification
All 5 grades, 1st submission
Treat Cost Saving
19% below commercial package
Timeline
4 months, formula to certificate
Grades
0W-20, 5W-30, 5W-40, 10W-40, 20W-50
Common Questions

Frequently Asked
About Oil Formulation

Can you formulate with my existing base oil and additive suppliers?
Yes — we work within your existing raw material relationships. Share product data sheets for your available base oils and additive products and we design the formula around them. If you want sourcing recommendations instead, we advise on the most cost-effective route to your target specification using Indian-market materials.
What production volume is needed to justify a custom additive system?

As a guideline: above 20,000–25,000 litres/month of a single grade, a custom additive system typically pays back its development cost within 2–4 months. Below that, a commercial package is more economical.

For specialty oils (turbine, compressor, food grade), the volume threshold is lower because commercial packages are rarer and margins are higher.

How long does a formulation project take?

A single grade without exceptional requirements: 4–8 weeks. A multi-grade range sharing one additive system: 8–16 weeks including BIS certification testing.

The main variable is ASTM test lab turnaround — 5–14 working days per test submission. RPVOT (D2272) requires 150 hrs of run time and adds 3–4 weeks. We schedule time-consuming tests early and run documentation in parallel.

Can you formulate for export markets with OEM approvals?
Yes. We formulate to meet ACEA sequences and API categories required for export to Middle East, Africa, and Southeast Asian markets. For specific OEM approvals (Mercedes-Benz MB 229.5, VW 504.00/507.00, BMW LL-04), the OEM's own engine tests are required — we prepare the formulation and technical file for submission to the OEM approval body.
What is the difference between Group I, II, III, and IV base oils, and which should I use?

Group I (solvent refined, VI 80–120, >0.03% sulfur): legacy base oil, lowest cost, good for basic industrial and automotive applications. Available domestically.

Group II (hydroprocessed, VI 80–120, <0.03% sulfur): better oxidation stability than Group I, increasingly standard for engine oils. Available in India from importers.

Group III (hydrocracked, VI >120): often marketed as "synthetic." Required for modern multigrade engine oils with fuel economy claims. Imported.

Group IV (PAO, VI >140): true synthetic. Required for highest performance engine, turbine, and compressor oils. Premium cost, exceptional performance.

We recommend the base oil group that meets your target specification at the lowest total formulation cost — starting with Group II for most Indian market engine oil projects.

Can you help us formulate biodegradable or food-grade oils?
Yes. Food-grade (NSF H1) lubricants use only FDA-listed and NSF-approved ingredients — we know which raw materials qualify and source them accordingly. Biodegradable hydraulic oils (HEES, HETG) use vegetable or synthetic ester bases — we have formulated both types for clients in forestry, municipal water, and marine sectors.
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