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Industry · Food Grade Lubricants · NSF H1 · ISO 21469 · FSSAI · Custom R&D

Lubricant & Grease Formulation
for Food & Beverage

Independent R&D for the NSF H1 lubricant basket the modern Indian food and beverage plant actually needs — NSF H1 aluminium-complex and polyurea grease on USP white-oil base, NSF H1 hydraulic oil for packaging machinery, NSF H1 gear oil for mixers and decanters, NSF H1 chain oil for conveyor and oven chain, NSF H3 edible release oil for hooks and trolleys, and the cleanroom silicone lubricant for sterile-zone equipment. Built around the FDA 21 CFR 178.3570 ingredient whitelist, NSF International H1 registration discipline, and the ISO 21469 hygienic-manufacturing framework that Britannia, Mondelez, Amul, Parle, Hindustan Unilever, Nestle, Coca-Cola and PepsiCo bottlers are increasingly enforcing across their supply chains.

100%
NSF-Listed Ingredients
USP
White Mineral Oil Base
ISO 21469
Hygiene Framework
10+
H1 SKUs Routinely Built
Lubricants & Greases We Formulate

The NSF H1
Food Grade Basket

H1 GREASE · AlX
AlX NLGI 2 · General Plant Bearings
Aluminium-complex Grade 2 grease on USP white-oil base for general food-plant bearings — conveyor pillow blocks, mixer agitator bearings, pump bearings. Dropping point 260C plus, water-resistant (ASTM D1264 under 5%), NSF-listed antioxidant and corrosion inhibitor. NLGI HPM rating for high-performance multi-purpose.
General Plant Bearings
H1 GREASE · POLYUREA
Di-urea NLGI 2 · Wash-Down
Polyurea Grade 2 on USP white-oil and PAO blend for hot wet wash-down zones — dairy filling, beverage bottling, meat processing. Dropping point 280C, superior water resistance, ash-free. NSF H1 registered, surviving daily 80C caustic CIP without breakdown.
Wet Wash-Down
H1 HYDRAULIC
USP White Oil · ISO VG 32 / 46 / 68
NSF H1 hydraulic oil for packaging machinery, palletisers, can closers, retorts. USP white mineral oil base, NSF-listed ash-free anti-wear, copper passivator, anti-foam. Compatible with Buna-N, FKM and PTFE seals typical in food machinery. ISO VG 32, 46 and 68.
Packaging Hydraulics
H1 GEAR OIL
ISO VG 220, 320, 460 · PAO + Ester
NSF H1 gear oil for mixers, decanters, homogenisers, separators and food-line gearboxes. PAO 6 base with food-grade synthetic ester for polarity, NSF-listed EP additive system that meets DIN CLP requirements without sulphur-phosphorus chemistry. Compatible with Alfa Laval, GEA, Tetra Pak gearboxes.
Food Gearbox
H1 CHAIN OIL
ISO VG 100/220 · Conveyor Chain
NSF H1 chain oil for plate-link conveyor chain in pre-packaging zones — biscuit, bread, confectionery and dairy lines before primary packaging. USP white oil base with NSF-listed tackifier and ash-free anti-wear, no staining, no odour, no contribution to flavour scalp.
Conveyor Chain
H1 OVEN CHAIN
Synthetic Ester · 250C Service
High-temperature NSF H1 chain oil for biscuit oven, rusk oven, bread oven and tunnel oven chain. PAO/ester synthetic base, flash above 280C, low evaporation under 5% at 250C (ASTM D972), no smoke, no carbon deposit on chain pins. Critical for Britannia, Parle, ITC bakery lines.
Bakery Oven
H1 COMPRESSOR OIL
PAO ISO VG 46 · Air & CO2 Compressor
NSF H1 air compressor oil for food-plant air systems and beverage-grade CO2 generation. PAO 6 base, NSF-listed antioxidant, very low carryover into compressed air, no aromatic carryover to product. Compatible with rotary screw and reciprocating compressors.
Plant Air & CO2
H3 RELEASE OIL
Edible Vegetable Oil · Rust Preventive
NSF H3 release oil — edible-grade soluble oil (sunflower, rice bran, or refined vegetable) for hooks, trolleys, conveyor wheels in meat processing and bakery. Direct food contact permitted. Light viscosity for thin-film coverage, biodegradable.
Hooks & Trolleys
SILICONE LUBRICANT
Polydimethylsiloxane · Sterile Zone
Food-grade silicone lubricant for cleanroom-grade dairy, pharma-aligned food and infant nutrition plants — PDMS fluid at 350 cSt or grease consistency. FDA 21 CFR 175.300 compliant. Used on rubber-on-metal interfaces, valve stems, gaskets and aseptic filler components.
Sterile / Aseptic
What This Industry Specifically Demands

The Chemistry Constraints
Unique to Food & Beverage

The ingredient whitelist is absolute. An NSF H1 lubricant can contain only ingredients listed in FDA 21 CFR 178.3570 and registered with NSF International. There is no equivalent ingredient or "good enough" substitution. The USP white mineral oil must carry an NSF-listed manufacturer reference. The thickener must be NSF-listed. The antioxidant, the rust inhibitor, the anti-wear, the copper passivator, the anti-foam — every single one must come from the NSF-listed component list. This is the fundamental difference between food-grade and industrial-grade formulation and it eliminates roughly 95% of the additive catalogue.

USP white oil sets the base-oil chemistry. Standard mineral lubricant base oils (Group I and II) contain measurable polycyclic aromatic hydrocarbon (PAH) content from the original crude. Food-contact requires PAH below 5 mg/kg under USP/FDA. The only mineral base that meets this is USP-grade white mineral oil — produced by additional hydroprocessing to saturate every aromatic. PAO synthetic and food-grade polyol ester are the synthetic alternatives. We blend USP white oil with PAO and ester to engineer viscosity index, low-temperature behaviour and polarity.

The wash-down environment is hot, wet and chemical. A dairy line does CIP (Clean-in-Place) every shift with 80C caustic solution. A beverage filler is washed with peracetic acid. A meat processing line is hosed down with chlorinated water. Every grease and oil in the plant must resist water washout (ASTM D1264), survive caustic exposure without breaking down, and maintain corrosion protection on stainless-steel and food-grade alloy components. Polyurea and aluminium-complex thickeners are dominant because they resist this environment far better than simple lithium.

OEM lubrication is now a procurement requirement at major brands. Mondelez (Cadbury, Oreo, 5Star), Britannia, Parle, Nestle India, Hindustan Unilever, Amul, Mother Dairy, Coca-Cola India, PepsiCo India and the major QSR back-of-house operations — almost every major branded food manufacturer now requires NSF H1 on every lubrication point above the food line. Many have additionally added ISO 21469 facility certification to their supplier requirements. We design our H1 range to be acceptable to these procurement standards. See our NSF H1 food-grade grease guide.

Typical Specifications & Standards

Standards Governing
Food-Grade Lubricants

ProductStandard / RegistrationIssuing BodyWhere It Applies
Incidental Food ContactNSF H1 RegistrationNSF InternationalLubricant on machinery above food line
No Food ContactNSF H2 RegistrationNSF InternationalLubricant below food line, no contact possibility
Direct Food ContactNSF H3 / 3H RegistrationNSF InternationalRelease oil, soluble oil, edible oil for hooks/trolleys
Ingredient WhitelistFDA 21 CFR 178.3570US FDAPermitted ingredient list for H1 lubricants
Hygiene SystemISO 21469ISOHygienic manufacturing, packaging, traceability
White Mineral OilUSP · FDA 21 CFR 172.878 / 178.3620(a)USP / FDABase oil quality for food-grade lubricant
Plastic MigrationEU Regulation 10/2011EUFor export to EU markets
Food Safety SystemFSSC 22000 · BRC · IFSGFSIMajor food manufacturer audit requirements
India Food SafetyFSSAI RegulationsFSSAIIndian food business operator (FBO) compliance
Kosher / HalalOU / OK Kosher · HalalReligious BodiesReligious certification of finished lubricant
Case Study

Eight-SKU H1 Range for a
Biscuit and Confectionery Maker

Completed Engagement · NSF H1 Range
Pan-India Biscuit and Confectionery Major — Full H1 Range Built and NSF-Registered
A pan-India biscuit and confectionery company with seven manufacturing locations had been buying NSF H1 lubricants from three different multinational suppliers at a combined annual spend of around Rs 6.5 crore. Procurement wanted to consolidate to a single Indian-manufactured H1 range that would pass their internal supplier audit, qualify under their FSSC 22000 system, and reduce delivered cost. The brief was eight SKUs: H1 AlX NLGI 2 grease, H1 polyurea NLGI 2 grease, H1 hydraulic ISO 46, H1 gear ISO 220 and 460, H1 chain oil ISO 220, H1 oven chain (oven service) and H1 compressor PAO.
We designed every SKU using NSF-listed components only — USP white oil from one of the two major Indian USP-grade producers, NSF-listed PAO from a global supplier, NSF-listed polyurea thickener, NSF-listed aluminium-complex thickener, NSF-listed ashless anti-wear and copper passivator. The polyurea and AlX greases shared a common antioxidant and corrosion inhibitor system, reducing additive SKU count. All eight finished products were submitted for NSF H1 registration and approved on the first cycle. The client’s blender produced first commercial batches at site under our supervised production audit. Delivered cost was 31% below the prior multinational basket.
SKUs Delivered
8 NSF H1 products, all registered
Annual Spend Cut
31% reduction across the basket
NSF Registration
All 8 approved on first cycle
Timeline
7 months kickoff to commercial rollout
Questions & Answers

Frequently Asked About
Food-Grade Lubricant R&D

What is NSF H1 and why is it required?

NSF H1 is the registration category from NSF International for lubricants used in food processing equipment where there is potential for incidental food contact — for example, a drop of grease falling from an overhead bearing onto a conveyor below. Only ingredients listed in FDA 21 CFR 178.3570 and individually registered with NSF can be used in an H1 product.

NSF H1 is no longer optional — every major branded food manufacturer in India (Britannia, Mondelez, Nestle India, Hindustan Unilever, Amul, Parle, ITC, Coca-Cola, PepsiCo) now requires H1 lubrication on all above-line machinery as a condition of food safety compliance, typically tied to their FSSC 22000 or BRC certification.

What is the difference between H1, H2 and H3?

H1 is for incidental food contact — the dominant category, covering bearings, gearboxes, chains and hydraulics above the food line.

H2 is for no-contact applications, below the food line, where contact is structurally impossible. H2 has fewer ingredient restrictions but cannot be used anywhere above the food line.

H3 (and 3H) is for direct food contact — release oils applied to hooks, trolleys, conveyor wheels and pans. H3 is typically edible-grade soluble vegetable oil. There is also a 3H category for release on grills and trolleys with direct contact.

Why must NSF H1 grease use USP white oil base?
USP-grade white mineral oil is highly refined paraffinic oil with polycyclic aromatic hydrocarbon (PAH) content below 5 mg/kg, certified for food contact under USP and FDA 21 CFR 172.878 / 178.3620(a). Conventional Group I and Group II base oils contain aromatic compounds at much higher levels — not permitted in food contact applications. The synthetic alternatives are food-grade PAO and food-grade polyol ester — both are NSF-listable and routinely blended with USP white oil for premium H1 products.
Can we use aluminium-complex grease for NSF H1?
Yes. Aluminium-complex (AlX) and polyurea are the two dominant NSF H1 thickeners. Both are NSF-listed, both give dropping point above 260C, both give water resistance suitable for wash-down. AlX is the lower-cost choice with very broad operating window. Polyurea is preferred for the hottest and wettest applications — bottling fillers, dairy CIP zones, meat processing wash-down — where its ash-free nature and superior water resistance pay off. Lithium and lithium-complex are NSF-listable but rarely chosen for premium H1.
Is ISO 21469 the same as NSF H1?

No. NSF H1 is a product-level registration of the lubricant formulation — it certifies that the ingredients are food-contact-safe. ISO 21469 is a hygiene-management system covering the manufacturing facility itself — raw-material storage, blending process hygiene, packaging cleanliness, batch traceability and contamination control.

Many major food manufacturers now ask for both: the lubricant must be NSF H1 registered AND the lubricant blender must hold ISO 21469 certification for the facility. We advise clients on aligning their plant to ISO 21469 requirements as part of plant setup.

Do you formulate H1 oven chain lubricant?
Yes. NSF H1 oven chain lubricant is a specialised product class for biscuit, bread, rusk and tunnel-oven chain. Synthetic base (PAO/ester blend) with flash above 280C, low evaporation (under 5% Noack-equivalent at 250C), no smoke under oven conditions, no carbon deposit on chain pins. We have built H1 oven chain products that hold film up to chain temperatures of 240C continuous.
How long does NSF H1 registration take?
NSF H1 registration of a finished product typically takes 10 to 14 weeks from submission. Pre-condition: every ingredient in the formula must already be NSF-listed under the relevant H1 category. If a non-listed ingredient is used, that ingredient must be submitted for evaluation first — which can extend timelines significantly. We pre-screen every formulation against the NSF list before submission, so first-cycle approval is the norm.
Related Services

Food-Grade Builds On
Three Core Practices

Develop Your H1 Range —
Free 30-Minute Scoping Call

Tell us which H1 lubricants you need (grease, hydraulic, gear, chain, oven) and which food customers you are targeting. We respond within one business day.