Continuous film through severe deformation
Converted into a measurable screening or field-trial gate.
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Deformation · Forming lubricant
Metal Forming & Drawing Lubricant Formulation
Forming lubricant design starts with contact pressure, material flow and the next manufacturing step. A film that prevents galling but cannot be cleaned is not a complete solution.
OperationDrawing, stamping, rolling, tube forming
Fluid familyOil, emulsion, polymer or soap system
Failure riskGalling, tearing, poor cleaning
Proof methodDraw trial, surface score, residue check
Formulation target
Define the operating window before selecting chemistry.
The development brief records operation severity, workpiece and tool materials, machine delivery, water or carrier constraints, filtration, downstream processing and the failure that the new product must prevent.
Controlled friction and consistent part geometry
Converted into a measurable screening or field-trial gate.
Compatibility with cleaning, welding or coating
Converted into a measurable screening or field-trial gate.
Formulation architecture
Build a balanced system, then challenge its weak points.
Raw-material choices are made against the brief, regulatory constraints and available supply routes. Exact components and treat rates remain part of the client-owned development package.
Carrier selected for application and evaporation
Boundary film and EP system for the metal pair
Wetting, tack and transfer control
Corrosion protection balanced with cleanability
Responsible boundary: this page describes selection logic and evidence gates, not a production recipe. Final composition depends on the client’s raw materials, equipment, safety review, compliance duties and validated trial results.
Qualification gates
Connect each test to a release decision.
A useful programme begins with a baseline, identifies technical risks, screens candidates with appropriate methods and ends with a controlled field trial.
- Viscosity, wetting and film persistence
- Draw-bead or representative forming screen
- Die pickup, scoring and part rejection trend
- Cleaner compatibility and residue analysis
- Downstream weld, paint or coating check
Failure map
Diagnose product, process and contamination together.
Galling → verify coverage, die condition and film strength
Tearing → map pressure and lubricant starvation zones
Dirty parts → reduce persistent solids or tack
Coating defects → test cleaner and residue interaction
Development handover
What the engagement can produce.
Technical brief & risk matrix
Target duties, materials, constraints, acceptance criteria and test plan.
Qualified formulation package
Client-owned formula, BOM, manufacturing method and in-process controls.
QC specification
Raw-material checks, finished-product limits, sampling and release records.
Trial & operating guide
Commissioning, monitoring, corrective actions and change-control notes.
Safety and compliance inputs
Data needed for the client’s SDS, label, exposure and market review.
Supplier alternatives
Functionally qualified options where substitution risk can be controlled.
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